Prisma 01D3 Specialized for Pharmaceutical Industry
Prisma 01D3
High accuracy check weigher suit-able for pharma-ceutical industries . Specializes to deal with high value pro-ducts like boxes , flow packs , bottles and tubes . Prisma 01D3 Pharma – entirely made up of stain-less steel with IP54 degree of pro-tection . Thanks to the numerous options avail-able , which makes it highly configur-able . It has weighing system with double load cell which helps to eliminate the corner errors .
Specification
| Range | up to 600 g |
|---|---|
| Division | from 0.1 g |
| Speed | up to 100 m | min |
| Through-put | up to 500 ppm |
| Accuracy* | from ± 0.1 g |
| Pneumatic supply | 0.6 Mpa | 6 Bar |
| Air consumption (for ejection) | 1 Nl |
| Power supply | 230 V | 50 | 60 Hz single-phase |
| Power consumption | 700 W |
| IP rating | Stain-less steel – IP 54 |
| Climatic environment | 5 ° C – 40 ° C non-condensing (closed) |
Application
Additional Functions
Rejection Systems
It rejects the de-fective pro-ducts with un-acceptable tolerance . The rejected pro-ducts blows off from the line with the help of the air jet ejectors .
Reject Mangement Systems
In the same way the product bins can be integrated with the line and aligned across the pneumatic blower . In addition it has been provided with an key access to the bins . These key access allows only authorised personnel to access them .
Alarm Notification
This helps to enable an alert to the inter-linked system through the audio as well as visual notifications .
Wind Prevention Tunnel
In fact it offers a variety of high resist-ance guards to eliminate any kind of contamination .
On Board Printer
At the same time of weighing it also allows you to easily print the pro-duction data .
Defect Detection
Above all it allows you to identify if there are any defects in box construction .
Program Memory Expansion
The limitation of the program is ex-pandable by increasing the available memory by the same token .
Feed Back Function
Moreover it co-mmunicates internally with the on board dosing device to reduce the mean error . This also helps in preventing waste due to the incorrect dosing and future rejects .
Special Conveyors
Prisma 01D3 check weigher are available with belt as well as with slat conveyors . Slat con-veyors is the most pre-ferable option to move items that are not typically con-veyable on rollers or belts .
USB and Ethernet Interface
It has network functions such as real-time data monitoring . Also helps to co-mmunicate with the parent system over the network . The model is in addition compatible with our DMT software . DMT software allows direct remote control over the entire pro-duction pro-cess .
Match Specification
Does the finished pro-duct matches the required specifications ?
Your check weigher should compare data with in the per-missible limits that you have set . Over weight pro-duction should be eliminated as your future business depends on it .
Net Weight :Under
The check weigher helps en-suring that in any case your pro-ducts should meet customer’s ex-pectations . As well as the standard food safe-ty and in-spection services for pro-duct weight .
Net Weight :Over
In the first place do not give away product . The check weigher can help your bottom line by en-suring that there is no wastage due to over weight pro-ducts .
Contaminantion
The Prisma 01D3 check weigher can be in-tegrated with in-spection equipment such as metal detectors or X-ray systems . This also helps to achieve an eco-nomical and health as-sured pro-duct .
Classification
Prisma 01D3 check weighers can even classify products in to weight zones as well as grades .
Missing PrimaryComponents
Every customer requires the weight and on the other hand count by weight functions . As a matter of fact , what would a customer think if he opens a box of cookies , and a piece was already missing from the tray ?
Sub-StandardProducts
Check whether the Packed product has been damaged or not ?
Is there any leakage found ?
Has it been filled with the right number of products ?
Any foreign object found its way into the packaging ?
A checkweigher can discover a problem before or at the end of the line .
Control
At the same time the weight data from your check weigher can be co-mmunicated with your filler system . This also helps to control over or under weight .
Missing SecondaryComponents
Although this may be true that the product might not be damaged . But is everything else that should be inside also en-closed – like a leaflet, spoon or straw ?
Lot Deviation
Before a ship-ment goes out from the pro-duction end line , check weighers can monitor lots . And can also compare average as well as standard de-viation to target .
Related Products
Furthermore , capable of weighing each object very accurately on a conveyor . And also measures the de-viation from the described weight . As a result weight range of the volumetric divider stays with in a given range . Check weighers are typically used in four main areas :
Pre-Packaging
Before the final packaging , the weight of the product is verified to en-sure that the quality standards are met .
Primary Packaging
The Pro-duct weight in each of the package is verified before the bulk pack-aging . This similarly helps to pre-vent the non confirming results .
Secondary Packaging
Combining of multiple pro-ducts and verifying their weight prior to the case pack-aging .
Case and Bulk
Final packing of the pack-aged case or batch .
While static weighing with test weights
The check weigher per-formance is repeat-able , linear as well as reacts minimally with temperature variation . Accuracy of Prisma check weigher is comparatively high in static mode . The check weigher application will determines how well it will perform equally in the dynamic mode with the material conveying .
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